I started fitting the aft deck onto the fuselage and noticed that I wasnt quite getting the holes to line up with the 7/16" measurement on drawing #18. The holes are very close, but the sit just inward from the dimension given. I looked all over to be sure my fitment was correct and yup...things are just slightly off. No way I can squeeze things together to make the 7/16" line fall within the center of the holes on the Aft Deck.
Looks like I will need to run with this. I'm not worried as it is so darn close, and I certainly have enough edge distance. I drew a red minimum edge distance line on the longeron just to be sure.Now...because the rivet line is just a bit off from what I originally thought, I re-checked my F-711D angle. One thing that was bothering my is that the angle did not nest nicely into the longeron inside radius. Well, I am getting quite good with fabricating these angles so I quickly made a new one and shaped it so that it will nest into the longeron and yet clear the rivet.I then fitted the new angle and it looks fantastic. Only took my 20min to make a new one. So time well spent.
I backdrilled the angle, Deburred and primed. After some dry time I riveted the angle on using my handy alligator squeezer.
No I took some time and carefully adjusted everything so that the plane was level on both the longitudinal and lateral axis. This was a tedious process but everything looks great.
Now I can begin the process of fitting the aft deck.
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